VOLTAGE CONTROL IN 300 KVA STABILIZERS USING A PIC18F4550 MICROCONTROLLER: DESIGN, SIMULATION, AND TESTING
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Abstract
A control system was developed for a 300 kVA Samlex industrial voltage stabilizer to improve
electrical stability at Gurimetal's facilities. Due to the lack of technical documentation, the
equipment was characterized through no-load and load testing. Based on this analysis, a
control board using the PIC18F4550 microcontroller was designed to monitor key electrical
parameters in real time, such as voltage and frequency, enabling precise output adjustments
to maintain voltage within required operating ranges. The system included signal conditioners
and hardware-based protection mechanisms against overvoltage, overcurrent, and overload,
as well as thermal protection for the stabilizer's contactors. These safety features prevent
damage to sensitive components and ensure stable performance under load variations. The
design was validated through simulations and prototype testing before final production.
Results confirmed the system’s ability to maintain stable voltage levels within acceptable
limits, even under input fluctuations.
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